Process Plant Commissioning
- Course focuses on safe, effective plant commissioning for production and quality.
- Challenges in management and technical aspects must be recognized.
- Participants learn to anticipate and minimize process plant commissioning problems.
- Course beneficial for young engineers, project personnel, supervisors, and operators.
- Topics include start-up planning, safety, human resources, and technical issues.
Overview
This course focuses on the safe and effective commissioning of process plants to achieve production and quality goals. It emphasizes the importance of planning, leadership, teamwork, and communication during the challenging commissioning phase. Participants will learn to anticipate and minimize potential problems, gaining confidence in contributing to successful plant start-ups. The training is beneficial for young engineers, project/process personnel, supervisors, and operators involved in commissioning operations. Topics include project planning, human resource issues, and technical aspects of commissioning. The course is offered in various locations including the UK, Saudi Arabia, and India.
Who should attend
Process Engineers, Project Personnel, Process Supervisors
Course Content
Course Outline
INTRODUCTION
The commissioning objective is to bring a plant on-line in a safe, effective way so as to achieve the design parameters in terms of production and quality. The commissioning phase is one of the most difficult and potentially hazardous periods in a plant’s life. It is a complex issue requiring planning, leadership, teamwork, training and effective communications.
It presents a challenge on two main fronts; management and technical. Successful commissioning requires the recognition of potential problems in both of the above areas and the introduction of measures to reduce these to an acceptable level.
AIMS & OBJECTIVES
To enable the participants to understand the unique problems associated with process plant commissioning and how to establish a basis for anticipating and minimising the effects of these problems. This will generate confidence in their ability to contribute towards a successful start-up regardless of their position in the organisation. The potential hazards associated with plant modifications both during and outside of commissioning operations will be discussed.
WHO SHOULD ATTEND?
The course should prove particularly useful to:
• Young process engineers or chemists with no commissioning experience.
• Project / process personnel with limited experience and who are likely to assume responsibilities for future commissioning operations.
• Process supervisors and operators who require further exposure to the commissioning procedure
Day 1: Overview
• Introductions
• Course personnel
• Course content
• Discussion on potential problem areas during commissioning and process plant start-up
Day 2: Project Planning
• Start-up planning
• Cost predictions
• Start-up safety requirements
Day 3: Human Resource Issues
• Start-up management
• Man-power
• Leadership
• Employee relationships
Days 4 & 5: Technical Issues
• Technology
• Construction, inspection / completion
• Commissioning
• Initial start-up
– Small projects
– Batch plant
• Plant modifications
• Case studies
Duration: 4 / 5 Days
Process Plant Commissioning Training UK, Scotland, England, Saudi Arabia, Bahrain, Kuwait, Qatar, Abu Dhabi, Dubai, India, Ghana and Nigeria is also available.
