HAZOP Technique Training Course

Day 1 (HAZOP Technique)

09:00  1.1 Welcome & Introduction                                                       

• Delegates self-introduction
• Course outline
• Workshop arrangements
• Remembering Trevor Kletz (video)

09:30  1.2 Introduction to Process Safety

• Historical incidents
• Causes of accidents
• Occupational safety vs. process safety

10:00  1.3 HAZOP Essentials

• Deviations, parameters and guidewords
• Simple exercise to identify flow deviations
• Introduction to causes and consequences

10:40  15 mins Break

10:55  Exercise 1: Domestic shower

Individual working to introduce different parameters (flow, temperature and pressure)

11:20  1.4 HAZOP Methodology

• Examples of process deviations
• Different operating modes
• Identifying causes, consequences, safeguards
• Double jeopardy and common mode failure

12:15  1.5 Recording and Reporting

Clarity of wording, numbering system, cross-referencing actions

12:30  Lunch

13:30  Exercise 2: Process HAZOP – Gasoline Storage Tank (tutored)

Tutored exercise to show the methodical approach to finding deviations

14:25  Exercise 3: Process HAZOP – Transfer pipeline

Using flow guidewords and illustrating how the HAZOP findings are recorded.

15:25  15 mins Break

15:40  1.6 Node Selection

Examples which show the application of noding guidance in practice

16:00  Exercise 4: Node selection example

Individual working to mark up a P&ID with node boundaries

16:40  Kahoot Quiz

16:50  Day 1 learned outcomes

Day 2 (HAZOP Technique)

09:00  Exercise 5: Process HAZOP – Fuel gas heater

Group working to use all the main process parameters

10:30  15 mins Break

10:45  Exercise 6: Procedure HAZOP – Draining reactor feed vessel

Group working on how to manage HAZOP with incomplete operating procedure

11:30  2.1 Types of HAZOP

• Sequence of HAZOP studies in a project
• Batch HAZOP
• Procedure HAZOP

12:30  Lunch

13:30  Exercise 7: Hot Water Boiler

Group working on a procedure HAZOP for starting a boiler.

14:30  2.2 Roles of HAZOP Participants

• Facilitator
• Secretary
• Operations Representative
• Process Design Engineer
• Independent Engineer
• Instrument and Control Engineer

15:00  15 mins Break

• 15:15 3 Other Hazard Identification TechniquesHazard Identification (HAZID)
• Simultaneous Operations (SIMOPS)
• BowTie Analysis
• Failure Mode and Effects Analysis (FMEA)
• Layers of Protection Analysis (LOPA)

16:40  Day 2 learned outcomes

16:50  Kahoot Quiz

17:00   End of Day 2

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Preparation for Syndicate Exercise no. 8 – Glycol Regeneration Plant

Note:     Participants will be asked to read and understand the instructions for the ‘complex’ HAZOP syndicate exercise : allow approximately one hour.

Day 3 (HAZOP Technique)

Introduction to Process HAZOP Syndicate Exercise

Delegates will undertake a HAZOP study of a more ‘complex’ process – gas dehydration and glycol regeneration. Trainer leads the first node for 20 minutes.

09:00  Process HAZOP Exercise – 1^st Node by tutor

09:30  Process HAZOP Exercise     1^st Node – in Groups

10:15  Feedback on 1^st Node

10:45  15 mins Break

11:00  Process HAZOP Exercise – 2^nd node

12:15  Feedback on 2^nd Node

12:30  Lunch

13:30  Process HAZOP Exercise – 3^rd node

15:00  Feedback on 3rd Node

15:15  15 mins Break

15:30  Process HAZOP Exercise – 4th node

16:45  Feedback on 4th Node

17:00  End of Day 3

Duration: 3 Days

Cost: £995 + Vat

HAZOP Technique Training Course